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Shear Cones

Tunnel segment shear cones for reliable load transfer between tunnel rings.

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Product Description

Optimas International supplies shear cones for precast concrete tunnel segments, combining circumferential joint support with project-specific engineering and supply.

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Application

Engineered for Accurate Tunnel Ring Assembly

Shear cones help transfer shear loads directly between adjoining tunnel rings, reducing stress concentration at the circumferential joint and supporting consistent tunnel-lining performance.

Optimas International supplies shear cones with specification support based on project-specific ring-to-ring shear loading requirements. We work with contractors, designers and precasters to select and supply components suited to the segment geometry, tunnel design and wider joint system, helping ensure the shear cones integrate effectively with other tunnel components.

 

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Materials and Quality

Materials, Finishes and Quality Matched to the Application

Shear cones are fitted within the circumferential joint faces of precast tunnel segments to transfer shear forces between adjacent rings and are combined with dowel and bolting systems between rings. Dimensions, materials and placement are matched to the segment and ring geometry, which can vary according to tunnel diameter, loading conditions and ground characteristics.

Our range of shear cones are available in various sizes and shapes for a range of tunnel diameters and flexibility requirements, from 4mm to 20m.

Our innovative OPTI.Fix® system provides a new method for fixing sockets within segment moulds, improving efficiency, quality and safety during tunnel construction. It delivers significant time savings through easier installation and demoulding, while reducing maintenance and supporting greater production automation.

Why Choose Optimas International

Engineering and Supply Support for Tunnel Projects

Tunnel Experts in Tunnel

Engineering design support

Make the best tunnel fastener decisions with expert design and engineering services, finite element analysis, and project-specific technical support.

Frequently Asked Questions

Shear cones are used in precast concrete tunnel linings to help transfer shear loads between adjoining tunnel rings at the circumferential joint. They support reliable ring-to-ring load transfer and can help reduce stress concentration at the joint.

Optimas International works with contractors and precast manufacturers to support the specification and supply of shear cones for tunnel projects. We help identify solutions suited to the project’s segment geometry, ring-to-ring shear loading requirements and wider tunnel jointing system, including bolting, dowel systems and radial coupling.

Shear cones are fitted within the circumferential joint faces of precast tunnel segments and are combined with dowel and bolting systems between rings.

 

 

Shear cones are particularly valuable where ring-to-ring shear loading is a significant design consideration. Shear cones can be used at tunnel sections with low earth cover, at entrance or exit of tunnels, or at openings for cross passages.

Shear cones can be specified for a range of precast concrete tunnelling projects, including metro, rail, road, utility and sewer tunnels.

Yes. Shear cones typically form part of a wider tunnel jointing package alongside bolting systems, dowel systems and radial coupling. These components work together to support the assembly and structural performance of the precast tunnel lining.

Shear cones are specified according to the requirements of the tunnel lining and joint design, including segment and ring geometry and ring-to-ring shear loading requirements. Optimas International can provide specification and supply support based on the project requirements.

OPTI.Fix® provides a more efficient method for fixing sockets within segment moulds, helping save time during installation and demoulding while reducing maintenance and supporting improved production consistency and automation.

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